LEYOUNGIsingeniso
Izimboni ezisindayo, kuhlanganise ezakhiwo zensimbi, ezokwakha imikhumbi, ezemishini yokwakha nezemigqomo enomfutho, ziya ngokuya zidinga ukucubungula izingxenye ezinde ngohlelo olulodwa, ngokuzenzakalelayo nangokunemba okuphezulu. Imishini evamile yokusika ngelangabi enohlaka lwebhuloho inemingcele yobukhulu, izingalo zamarobhothi ezijwayelekile azifinyeleli kude ngokwanele, kanti ukusika imiphetho etshekile ngesandla kunikeza imiphumela engafani. I-Wuxi LEYOUNG Laser Technology, esicwaninge futhi yathuthukisa imishini yokusika ngokushisa ehlakaniphile iminyaka engaphezu kweshumi, yethula indawo yokusebenza yerobhothi elisebenzisanayo lokusika ngegesi evuthayo nomoya-mpilo, elihamba kumzila ophansi futhi linama-eksisi angu-7. Isebenzisa uhlelo lokunyakaza oluxhumanisa wonke ama-eksisi angu-7, isilawuli esisha esihlakaniphile se-BOCHU, ukubona nge-AI nokwenza izinhlelo ngaphandle kokubhala ikhodi. Ukusika ngelangabi okuthembekile nokulawula yonke inqubo ngedijithali kwenza kube lula ukuzenzakalela ukusikwa kwezimo zokuqala zezingxenye ezinkulu zensimbi yekhabhoni. Umphumela uba ukusika amapuleti asindayo ngendlela esebenza kahle, eyonga izindleko nenikeza imiphumela efanayo.
Isizinda: ukuxazulula izinkinga eziyinhloko zokucubungula amapuleti awugqinsi
Ukusika izingxenye ezisindayo embonini yasekhaya kusenezithiyo eziningana:
– Imishini evamile enohlaka oluhambayo isika endaweni eyisicaba engu-2D kuphela. Ayikwazi ukusika amaphrofayili anezinhlangothi eziningi noma imiphetho etshekile ngama-engeli ahlukahlukene ngokulandelana, ngakho kudingeka ukucubungula noma ukupholisha okwengeziwe.
- Amarobhothi e-axis e-6 elinganiselwe anokufinyelela okulinganiselwe; amapuleti angaphezu kwe-6m kufanele asikwe ngamasegimenti, kwethulwe amamaki esinyathelo kanye namaphutha obukhulu obukhulayo.
- Izinto ezisetshenziswayo ezijwayelekile zincike ekufundiseni-ukuhlelwa kanye nokumiswa kwesakhiwo—izidingo zekhono eliphezulu, ukungakwazi ukuzivumelanisa nezimo, nokubekwa kwengcezu yokusebenza okungaguquki.
– Zimbalwa izinhlobo zemiphetho etshekile ezingasikwa, ngakho izidingo ezahlukene zokukhiqiza azifezeki.
- Ukusika amalangabi okwenziwa mathupha kuncike kakhulu kulwazi lomsebenzisi, okuholela ekuguquguqukeni kwama-engeli, amanyela asindayo, nokugaya okubanzi kwangaphambilini.
- Kumapuleti awugqinsi (30mm+), izinto ezisebenzisekayo ze-plasma/laser zibiza; imishini evamile ayikwazi ukulinganisa izindleko kanye nekhwalithi yezinto eziwugqinsi.
Ithimba lethu locwaningo lihlanganise ama-algorithm okunyakaza kwama-eksisi amaningi, idrayivu yomsebenzi osindayo efakwe phansi, ukulawula igesi yokusika ngelangabi ngokunemba nokubona okuhlakaniphile. Lesi siteshi sisusa ubunzima bokuhlela, imikhawulo yokubeka izingxenye nokushoda kwezinhlobo zemiphetho etshekile. Sinokuhamba okude, ukusika kwe-3D okuguquguqukayo, ukuzenzakalela okuphelele nokucubungula amapuleti awugqinsi ngokonga.
I-Architecture yomshini kanye nezinzuzo eziyinhloko zobuchwepheshe
Uhlelo lusebenzisa ingalo yerobhothi lezimboni enama-eksisi angu-6 ne-eksisi yesikhombisa yomsebenzi osindayo efakwe phansi. Zivunyelaniswa ngokuphelele ukuze zinyakaze ndawonye. Luhlanganisa ukulawula okuhlakaniphile kwe-BOCHU, ukubona okuyi-stereo nge-laser, ukuthuthukiswa kwemizila nge-AI, ukulawula ukuphakama kwesishisi nge-servo, ukulawula ukugeleza kwegesi nge-CNC namazinga amaningi okuvikela. Izingxenye ezingamamojula zingenziwa ngokwezidingo. Izinzuzo eziyinhloko:
I-1 I-7‑Ukuvumelanisa kwe-Axis, Ukusika Okungenamthungo Kwemisebenzi Emide Eyengeziwe
Ujantshi oqinisiwe womsebenzi osindayo ofakwe ngaphambili phansi unezingxenye ezingahlanganiswa zibe ubude obusuka ku-3 kuya ku-20m. Amadrayivu amabili e-servo asebenzisa ujantshi onamazinyo negiya, anokulungiswa ngogesi ukuze ingalo nojantshi kunyakeze ngokuvumelana. Amapuleti amade, imishayo eyibhokisi nezigaba zemibhoshongo kusikwa ngokudlula okukodwa ngaphandle kwezimpawu zezinyathelo. Ukuchezuka kosayizi okuvunyelwe ngu-≤0.1mm/10m, nokwe-engeli yomphetho otshekile ngu-±1°. Ijoyinti lesihlakala lizungeza ngokuqhubekayo ku-eksisi J6, lisike ngama-engeli asuka ku-–20° kuya ku-+65°. Lokhu kuvumela ukusikwa kwemiphetho emise okwe-I, V, Y no-K kanye nama-engeli aguqukayo ngaphandle kokubeka ingxenye kabusha.
2 Isakhiwo esiqinile somsebenzi osindayo esigcina ukunemba isikhathi eside
Isisekelo nenqola ehambayo zakhiwe ngezingxenye eziwugqinsi ezishiselwe njengamabhokisi. Ukucindezeleka kwangaphakathi kuncishiswa ngokudlidliza nangokuyeka insimbi iguge ngokwemvelo. Ojantshi abaqinisiwe namagiya atshekile angenakho ukuxega agcina ukunemba kokuphindaphinda kungu-±0.02mm/m. Umshini umelana nokudlidliza nokuguquka komumo ngenxa yokushisa, usebenze u-24/7 futhi ulahlekelwe ukunemba okuncane eminyakeni eminingi.
I-3 Ikhwalithi Ephakeme Yokusika I-Flame
Icutshungula insimbi yekhabhoni nensimbi ye-manganese enengxubevange ephansi enogqinsi olungu-5–100mm. Izibani zokusika ze-CNC ezihlukaniswe ngemigudu emibili, ezinokulawula ukuphakama nge-servo ye-THC, zakha ubuso bokusika obuqondile nobufanayo. Imiphetho engenhla ihlanzekile, izinsalela zensimbi encibilikile zimbalwa futhi zisuswa kalula, indawo ethintwa ukushisa (HAZ) incane, kanti ubuso obutshekile bushelelezi (ukubekezelela i-engeli kungu-±1°). Izingxenye ezikhiqizwa ngamaqoqo zinekhwalithi efanayo, okunciphisa umsebenzi wokugaya ngaphezu kuka-60%. Uhlelo lusebenzisa i-propane, i-acetylene noma igesi yemvelo. Amavalvu alinganisa ukugeleza ngezigaba ezine alungisa igesi ngokuzenzakalelayo ngesikhathi sokushisisa ngaphambi kokusika, ukubhoboza, ukusika nokuvala i-arc, okuvimbela ukusha kudlule epuletini nokusika okungaphelele.
4 Uhlelo oluhlakaniphile lwe-BOCHU nokubona okuyi-stereo: ukusebenza ngokuzenzakalelayo ngaphandle kokubhala ikhodi noma ukufundisa irobhothi
Uhlelo oluthuthukile lwe-BOCHU nekhamera enembile ye-laser eyi-stereo kuskena itafula lonke ukuze kutholakale indawo, usayizi nemiphetho yezingxenye. Inzwa ithola ngokuzenzakalelayo imiphetho ezosikwa, ihlele imizila efanele futhi igweme ukuhamba okungasiki. Lokhu kuthuthukisa ukusebenza kahle, kususe ukubhala ikhodi nokufaka amaphuzu okufundisa ngesandla, kwehlise izidingo zamakhono futhi kuvumele ukukhiqiza kuqale ngokushesha.
Izinhlobo ezi-5 zokusika imiphetho etshekile ezingxenyeni ezinomumo oyinkimbinkimbi
Ngama-algorithm ohlelo lwe-BOCHU, isiteshi sisika imiphetho etshekile eqondile, eyindilinga, eyindilinga yangaphakathi, enama-engeli aguquka ngokuqhubekayo noma eyenziwe ngezigaba. Sifanele izakhiwo nemihlangano eshiselwe ehlukahlukene, sisusa izinyathelo eziningana zokuqeda ngesandla futhi sithuthukisa ubuqotho bezingxenye.
6 Ukubeka izingxenye ngokukhululeka ngaphandle kwezibambi ezikhethekile
Ngombono we-laser nesinxephezelo esikhaliphile, izingcezu zokusebenza eziningi zingabekwa ezikhundleni ngokunganaki nokuqondiswa etafuleni elifanayo ngaphandle kokulungisa okuzinikele noma ukuqondanisa okwenziwa ngesandla. Isistimu ibona ngokuzenzakalelayo ingxenye ngayinye, ifanisa indlela yokusika elungile, futhi inxephezele ukuchezuka kokuma—okuthuthukisa kakhulu ukuguquguquka kokukhiqizwa kwezinhlobonhlobo eziningi, inqwaba encane, exubile.
7 Ukucubungula amapuleti awugqinsi ngendlela eyongayo, ngezindleko eziphansi zezinto ezisetshenziswayo nezokunakekela
Ensimbi yekhabhoni ejiye ngaphezu kuka-30mm, ukusika ngelangabi konga izinto ezisetshenziswayo uma kuqhathaniswa ne-plasma noma i-laser ngoba akudingi ama-electrode noma imibhobho yobumba. Uhlelo lwegesi lunezilawuli zomfutho zezigaba eziningi, izivimbeli ezomile zokubuyela emuva kwelangabi namavalvu okuvala igesi. Lokhu kulawula ukusetshenziswa kwegesi. Amaketanga ensimbi avaliwe avikela amapayipi namakhebula, anciphise ukwehluleka futhi enze ukunakekela kube lula.
I-8 Ukwenza Ngokwezifiso Okujwayelekile Kwezakhiwo Zokukhiqiza Ezivumelanayo
Ubude bethrekhi, ukulayishwa kwerobhothi, ukufinyelela, kanye ne-bevel stroke kungenziwa ngendlela oyifisayo. Isistimu ingasebenza njengeseli elizimele noma ihlanganiswe nemigqa yokubamba impahla namarack ahlakaniphile okugeleza komsebenzi okuzenzakalelayo. Izimbobo ze-Ethernet kanye ne-RS485 zinika amandla ukuxhumeka ku-MES namadeshibhodi angamawele edijithali, anokulandeleka okugcwele kwesikhathi sokusika, ukusetshenziswa kwegesi, namapharamitha wohlelo—okusekela ukwenziwa kwedijithali kwasembonini.
Izimboni Zokusebenza Ezibalulekile
Yakhelwe ukusika izingxenye eziningi nokusika imiphetho etshekile ngokuzenzakalelayo ezingxenyeni ezisindayo nezinde zensimbi yekhabhoni:
Ukwakhiwa kwemikhumbi & nolwandle: izingxenye zedekhi, amapuleti e-bulkhead, amaphrofayili asolwandle aminyene.
Izakhiwo zensimbi zamabhuloho: imishayo eyibhokisi, imishayo emise okwe-H namapuleti athwala umthwalo anemiphetho emide etshekile.
Amandla omoya: ama-flange ombhoshongo, amafreyimu ayisisekelo anamaphrofayili asindayo nama-bevel.
Iziqukathi ezinomfutho: amapuleti ezivalo nawomzimba ahlangabezana nezindinganiso ezahlukene zemiphetho elungiselelwe ukushiselwa.
Imishini yokwakha nezimayini: amafreyimu, ama-counterweights, amapuleti asindayo angagugi.
Amathuluzi okuphakamisa nengqalasizinda esindayo: amafreyimu amakhulu, izisekelo, izikhala zesakhiwo.
Isifinyezo senani
Lesi siteshi esisha serobhothi esinama-eksisi angu-7, esihamba kojantshi baphansi, sisebenzisa ukulawula kwe-BOCHU nokubona kwe-laser nge-AI. Sixazulula imikhawulo emihlanu yokusika ngokushisa okuvamile: ibanga elifushane lokuhamba, ukucubungula kwe-2D kuphela, ukuhlela okuyinkimbinkimbi, uhlobo olulodwa lomkhawulo otshekile nokubeka izingxenye ngezibambi ezikhethekile. Sifinyelela kude, sisike imiphetho etshekile ye-3D, sisebenze ngokuzenzakalelayo ngaphandle kokubhala ikhodi, sivumele izingxenye zibekwe ngokukhululeka futhi sisike amapuleti awugqinsi ngokunemba nangokonga.
Ukuthuthukisa imizila yokunyakaza kunciphisa ukuhamba okungasiki futhi kwandisa umthamo wokukhiqiza. Ukuzenzakalela kwehlisa izindleko zabasebenzi, ukusika izinhlobo eziningi zemiphetho etshekile kunciphisa umsebenzi olandelayo, kanti ukubeka izingxenye ngokukhululeka kuvumelana nezidingo ezahlukene. Ngaphakathi efektri kuncipha izinyathelo, umsebenzi wokugaya nezinga lezici. Emakethe, kuhambisana nesidingo sezingxenye ezinkulu, ezinembile nezihlakaniphile emikhakheni yengqalasizinda, yasolwandle neyobunjiniyela obunzima, kuhlanganiswe ikhwalithi, ukukhiqiza nezindleko.
I-Wuxi LEYOUNG Laser ihlala izibophezele ezidingweni zenqubo yomhlaba wangempela. Ukuphindaphinda kwesikhathi esizayo kuzobandakanya isinxephezelo esisekelwe embonweni, ukusika okuhlanganyelwe kwemishini eminingi, namamojula okulungisa kude, okuqhubeka nokucebisa iphothifoliyo yethu esindayo ye-thermal-cutting automation. Samukela imibuzo mayelana nokucaciswa okuningiliziwe, izixazululo ngokwezifiso, izivivinyo zesampula, nokuvakasha kusayithi.