LEYOUNGIntshayelelo
Amashishini anzima afana nawezobunjineli bezakhiwo zentsimbi, ukwakha iinqanawa, oomatshini bokwakha nezikhongozeli zoxinzelelo aya ekusebenzeni amacandelo amade ngeenkqubo ezidityanisiweyo ezizenzekelayo nezichanekileyo. Oomatshini besiqhelo be-gantry bokusika ngedangatye banemida yobungakanani, iingalo zeerobhothi eziqhelekileyo azifikeleli ngokwaneleyo, yaye ukusika imiphetho ethambekileyo ngesandla akunikeli ziphumo zifanayo. Emva kweminyaka engaphezu kweshumi yophando nophuhliso lwezixhobo ezikrelekrele zokusika ngobushushu, iWuxi LEYOUNG Laser Technology yazisa isikhululo serobhothi esebenza nabantu, enee-axis ezisi-7, esihamba kwiireyili zomgangatho size sisike ngeoksijini nesibaso. Indlela yokuhamba enxibelelanisa ii-axis ezisi-7, inkqubo entsha yolawulo ekrelekrele ye-BOCHU, ukubona ngobukrelekrele bokwenziwa nokucwangcisa ngaphandle kwekhowudi kudityaniswa nokusika ngedangatye okulindelekileyo nolawulo lwedijithali lwenkqubo yonke. Oku kwenza ukuba ukusika amacandelo amakhulu entsimbi enekhabhoni kuzenzekele ngakumbi, kusebenze kakuhle, kungabizi kakhulu kwaye kuvelise iziphumo ezifanayo kwiipleyiti ezinzima.
Imvelaphi: ukusombulula iingxaki eziphambili ekusebenzeni iipleyiti ezinzima
Ukusika amacandelo anzima kushishino lwasekhaya kujongene nemiqobo emininzi:
– Oomatshini bokusika abanesakhelo esinqumlayo benza ukusika okusisicaba kwe-2D kuphela. Iiprofayili ezinemilo enzulu okanye imiphetho ethambekileyo eqhubekayo enee-engile ezahlukeneyo zifuna ukusikwa okanye ukusilwa okongezelelekileyo.
– Iirobhothi ezizinzileyo ezinee-axis ezi-6 azifikeleli kude. Iipleyiti ezingaphezulu kwe-6m kufuneka zisikwe ngokwamacandelo, kushiyeke amanqwanqwa neempazamo zemilinganiselo eziya zisanda.
– Izixhobo eziqhelekileyo zixhomekeke ekufundiseni irobhothi ngesandla nasekubekeni amacandelo ngezibambi. Zifuna izakhono eziphezulu yaye aziguquguquki xa kubekwa amacandelo.
– Iintlobo zemiphetho ethambekileyo zimbalwa, nto leyo engazifezekisiyo iimfuno zemveliso ezahlukeneyo.
– Ukusika ngedangatye ngesandla kuxhomekeke kakhulu kumava omqhubi. Oku kunokutshintsha ii-engile, kushiye intlenge eninzi, kuze kufuneke ukusila okuninzi ngaphambi kokuwelda.
– Kwiipleyiti ezishinyene kakhulu (30mm+), izinto ezitshintshwayo xa kusikwa ngeplasma okanye ngelaser zibiza kakhulu. Izixhobo eziqhelekileyo azikwazi ukugcina umgangatho neendleko eziphantsi xa kusikwa izinto ezishinyeneyo.
Iqela lethu lophando nophuhliso lidibanise ii-algorithm zokuhamba kwii-axis ezininzi, inkqubo enamandla yokuhambisa kwiireyili zomgangatho, ulawulo oluchanekileyo lwegesi yedangatye nombono womatshini ukuze liphuhlise esi sikhululo. Sisusa ubunzima bokucwangcisa nemida yokubeka amacandelo neentlobo zemiphetho ethambekileyo. Sikwabonelela ngomgama omde wokuhamba, ukusika kwe-3D okubhetyebhetye, umsebenzi ozenzekelayo ngokupheleleyo nokusebenza iipleyiti ezishinyeneyo ngexabiso eliphantsi.
Ulwakhiwo lomatshini neengenelo eziphambili zobugcisa
Inkqubo idibanisa ingalo yoshishino enee-axis ezi-6 ne-axis yesixhenxe eyomeleleyo ekwiireyili zomgangatho. Zonke ii-axis zisebenza ngaxeshanye ukuze zilandele umkhondo ofunekayo. Inkqubo ineenkqubo zolawulo ezikrelekrele ze-BOCHU, ukubona ngemifanekiso emibini yelaser, ukulungisa umkhondo nge-AI, ukulawula ukuphakama kwetotshi ngemoto ye-servo, ukulawula umlinganiselo wokuhamba kwegesi nge-CNC kunye namanyathelo okhuseleko amaninzi. Amacandelo ezixhobo anokulungiselelwa ngokweemfuno. Iingenelo eziphambili:
1 Ungqamaniso olupheleleyo lwee-axis ezisi-7 ukuze kusikwe amacandelo amade kakhulu ngaphandle kokuma
Ireyili yomgangatho eyomeleziweyo, efakelwe kwangaphambili, inokwandiswa ngeemodyuli ukusuka ku-3 ukuya ku-20m. Iinkqubo ezimbini ze-servo ezine-rack ne-pinion nezilungiswa ngombane zilungelelanisa ukuhamba kwereyili nengalo. Iipleyiti zentsimbi ezinde, imiqadi emile okwebhokisi namacandelo eenqaba zisikwa ngokudlula kube kanye ngaphandle kwamanqaku ezinyuko. Unyamezelo lomlinganiselo luyi-≤0.1mm/10m, olwe-engile yokusika umphetho luyi-±1°. Isihlahla sengalo sijikeleza ngokuqhubekayo kwi-J6 kwaye sisika imiphetho ngee-engile ezisuka ku-–20° ukuya ku-+65°. Oku kwenza ukuba imiphetho engu-I, V, Y, K nee-engile eziguqukayo zisikwe ngoqwalaselo olunye.
2 Ulwakhiwo oluqinileyo olunzima olugcina ukuchaneka ixesha elide
Isiseko nenxalenye eshukumayo zakhiwe ngezinto ezityebisiweyo ezimile okwebhokisi nezidityaniswe ngokuwelda. Uxinzelelo lwangaphakathi luncitshiswe ngokungcangcazela nangokuzishiya ziguga ngokwendalo. Iireyili eziqinisiweyo ezikhokelayo neegiya ezijijekileyo ezingenamsantsa zenza ukuchaneka kokuphindaphinda kube yi-±0.02mm/m. Umatshini umelana nokungcangcazela nokugqwethwa bubushushu, uxhasa imveliso eqhubekayo eyi-24/7 kwaye ukuchaneka kwawo kwehla kancinane kuphela ekuhambeni kweminyaka.
3 Umgangatho ophezulu wokusika ngedangatye
Umatshini usebenza intsimbi enekhabhoni nentsimbi enemanganizi enengxubevange ephantsi, ubukhulu bayo buzii-5–100mm. Iitotshi ezimbini ezahlukeneyo ze-CNC ezilawulwa ukuphakama yi-servo ye-THC zenza imiphezulu esikiweyo ethe tye nefana ngokufanayo, imiphetho ephezulu ecocekileyo, i-slag encinci ekulula ukuyisusa, indawo encinci echaphazeleka bubushushu nemiphetho ethambekileyo egudileyo (unyamezelo lwe-engile ±1°). Umgangatho ofanayo kwiibhetshi unciphisa umsebenzi wokusila ngaphezu kwe-60%. I-propane, i-acetylene okanye igesi yendalo ilawulwa ngokuzenzekelayo ngeevalvu zamanqanaba amane ngexesha lokufudumeza kwangaphambili, ukugqobhoza, ukusika nokuvala i-arc. Oku kuthintela ukutsha kudlule okanye ukusika kungagqitywa.
4 Inkqubo ekrelekrele ye-BOCHU nombono we-stereo: isebenza ngokuzenzekelayo, akukho mfuneko yokubhala ikhowudi okanye yokufundisa irobhothi ngesandla
Inkqubo yolawulo ephucukileyo ye-BOCHU isebenzisa ikhamera yelaser ye-stereo echaneke kakhulu ukuskena yonke itafile nokuchonga indawo, imilinganiselo nemida yecandelo. Isivamvo selaser sifumana ngokuzenzekelayo imiphetho eza kusikwa, sicwangcise ezona ndlela zilungileyo kwaye siphephe ukuhamba okungafunekiyo. Oku kuphucula ukusebenza kakuhle kakhulu. Akukho mfuneko yokucwangcisa ngesandla okanye ukufaka amanqaku okufundisa irobhothi, nto leyo enciphisa izakhono ezifunekayo ize ikhawulezise ukuqalisa imveliso.
5 Iindlela ezininzi zokusika imiphetho ethambekileyo kwiimilo ezintsonkothileyo
Ngee-algorithm zenkqubo ye-BOCHU, isikhululo sinokusika imiphetho ethambekileyo ethe tye, eyisangqa, eyisangqa sangaphakathi, enee-engile eziguquka ngokuqhubekayo neyahlulwe yangamacandelo. Ilungele iindibano ezahlukeneyo zezakhiwo nezinto eziweldiweyo, ithatha indawo yamanyathelo aliqela okugqibezela ngesandla kwaye yomeleza amacandelo.
6 Beka icandelo ngokukhululekileyo, akukho mfuneko yezibambi
Umbono welaser nokulungiswa okukrelekrele kwendawo kuvumela amacandelo amaninzi ukuba abekwe naphi na aze ajongiswe nangaliphi na icala etafileni enye, ngaphandle kwezibambi ezikhethekileyo okanye ulungelelwaniso olwenziwa ngesandla. Inkqubo ichonga icandelo ngalinye, ikhethe indlela efanelekileyo yokusika ize ilungise ukutenxa kwendawo ngokuzenzekelayo. Oku kwenza kube lula ukuvelisa iintlobo ezininzi ngeebhetshi ezincinci kumgca omnye oxubeneyo.
7 Ukusebenza iipleyiti ezishinyeneyo ngexabiso eliphantsi, nezinto ezisetyenziswayo nokugcinwa okungabizi kakhulu
Kwintsimbi enekhabhoni eshinyene ngaphezu kwe-30mm, ukusika ngedangatye konga kakhulu izinto ezisetyenziswayo xa kuthelekiswa neplasma okanye ilaser, kuba akukho electrode okanye milomo yeceramic efunekayo. Inkqubo yegesi inezilawuli zoxinzelelo zamanqanaba aliqela, izixhobo ezomileyo zokunqanda ukubuyela kwedangatye neevalvu zokuvala igesi, ukuze ukusetyenziswa kwegesi kulawuleke. Amatyathanga entsimbi avaliweyo akhusela imibhobho ethambileyo neentambo, anciphisa ukusilela aze enze ugcino lwesiqhelo lube lula.
8 Amacandelo alungiselelwa umthengi ukuze indlela yokuvelisa ilungiswe ngokweemfuno
Ubude beereyili, umthwalo onokuthwalwa yirobhothi, umgama efikelela kuwo nomgama wokusika imiphetho ethambekileyo unokulungiselelwa. Inkqubo inokusebenza yodwa okanye idityaniswe nemigca yokuphatha imathiriyeli neeshelufu ezikrelekrele ukuze umsebenzi uzenzekele. Amazibuko e-Ethernet nawe-RS485 adibanisa inkqubo ne-MES kunye needeshibhodi zemizekelo yedijithali. Ixesha lokusika, ukusetyenziswa kwegesi neepalamitha zenkqubo ziyalandeleka, nto leyo exhasa ukwenziwa komzi-mveliso ube wedijithali.
Amashishini osetyenziso olungundoqo
Yenzelwe ukusika izixa ezikhulu nokusika ngokuzenzekelayo imiphetho ethambekileyo kumacandelo amade nanzima entsimbi enekhabhoni:
Ukwakhiwa kweenqanawa kunye ne-offshore: amacandelo edekhi, iipleyiti ze-bulkhead, iiprofayili ezishinyeneyo zaselwandle.
Izakhiwo zentsimbi zeebhulorho: imiqadi emile okwebhokisi, imiqadi engu-H neepleyiti ezithwala umthwalo ezinemiphetho emide ethambeleyo.
Amandla omoya: iiflange zeenqaba nezakhelo zesiseko ezineeprofayili ezinzima nemiphetho ethambekileyo.
Izikhongozeli zoxinzelelo: iipleyiti zeziciko nezomzimba ezihlangabezana nemigangatho eyahlukeneyo yokusika imiphetho ethambekileyo yokuwelda.
Oomatshini bokwakha nabezimbiwa: izakhelo, iintsimbi zokulinganisa ubunzima neepleyiti ezinzima ezixhathisa ukuguga.
Izixhobo zokuphakamisa neziseko zophuhliso ezinzima: izakhelo ezinkulu, iziseko namacandelo esakhiwo angekagqitywa.
Isishwankathelo seenzuzo
Isikhululo esitsha serobhothi esinee-axis ezisi-7 esihamba kwiireyili zomgangatho sisebenzisa ulawulo lwe-BOCHU ne-AI yokubona ngelaser. Sijongana nemida emihlanu yokusika ngobushushu kwesintu: umgama omfutshane wokuhamba, ukusika nge-2D kuphela, ukucwangcisa okuntsonkothileyo, uhlobo olunye lokusika imiphetho ethambekileyo nokuxhomekeka kwizibambi zokubeka amacandelo. Sibonelela ngomgama omde kakhulu, ukusika imiphetho ethambekileyo nge-3D, ukusebenza ngokuzenzekelayo ngaphandle kokubhala ikhowudi, ukubeka amacandelo ngokukhululekileyo nokusika iipleyiti ezishinyeneyo ngokuchaneka okuphezulu nangexabiso elifikelelekayo.
Ukuphuculwa kweendlela ngokuzenzekelayo kunciphisa ukuhamba okungafunekiyo kwaye kwandise umthamo wemveliso. Ukuzenzekela kunciphisa iindleko zabasebenzi. Iindlela ezininzi zokusika imiphetho ethambekileyo zinciphisa imisebenzi elandelayo. Ukubekwa ngokukhululekileyo kwamacandelo kuhambelana neemfuno ezahlukeneyo zemveliso. Kumzi-mveliso oku kunciphisa amanyathelo, umsebenzi wokusila namazinga eziphene kuze kunyuke ukusebenza kakuhle. Kwimarike kuhlangabezana neemfuno zamacandelo amakhulu, achaneke ngakumbi nakrelekrele kwiziseko zophuhliso, kushishino lwaselwandle nakubunjineli obunzima, kulungelelaniswe umgangatho, imveliso neendleko zizonke.
IWuxi LEYOUNG Laser iyaqhubeka nokujongana neemfuno zokusebenza zokwenene. Iinguqulelo ezilandelayo ziya kuquka ukulungisa indawo ngobukrelekrele kusetyenziswa iikhamera, ukusika ngoomatshini abaliqela abasebenzisanayo neemodyuli zolondolozo olukude. Oku kuya kwandisa izixhobo zokusika ngobushushu ezizenzekelayo zoshishino olunzima. Buza ngeenkcukacha, izixhobo ezilungiselelwe wena, uvavanyo lweesampulu notyelelo kwindawo yokusebenza.