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Masana'antun nauyi — tsarin ƙarfe, gina jiragen ruwa, injunan gine-gine da tasoshin matsin lamba — suna komawa ga sarrafa dogayen sassa cikin haɗin gwiwa, ta atomatik da babban daidaito. Injin yankan wuta na gantry na gargajiya na da iyakar girma, hannayen robot na yau da kullum ba sa isa nesa, kuma yankan karkace da hannu ba ya ba da sakamako mai daidaito. Wuxi LEYOUNG Laser Technology, mai sama da shekaru goma na binciken kayan yankan zafi masu wayo, yana ƙaddamar da tashar haɗin gwiwar robot ɗin yankan oxy-fuel a kan dogon ƙasa mai aksis 7. Tana haɗa cikakken tsarin motsin aksis 7, sabon tsarin BOCHU mai wayo, hangen AI da shirye-shirye marasa lamba, da amintacciyar fasahar yankan wuta da cikakken sarrafa dijital. Tana cike gibin sarrafa manyan sassan ƙarfen carbon ta atomatik, tare da samar da mafita mai inganci, rahusa da sakamako mai ɗorewa don faranti masu kauri.
Asali: magance manyan matsalolin sarrafa faranti masu kauri
Yankan sassa masu nauyi a cikin ƙasar yana fuskantar cikas da yawa:
– Injunan yankan gantry na gargajiya suna yin yankan shimfiɗar 2D kaɗai, ba sa iya sarrafa siffofin sarari ko yankan karkace mai ci gaba daga kusurwoyi da yawa, don haka suna buƙatar ƙarin milling/gogewa.
– Robot ɗin aksis 6 da aka tsayar wuri guda yana da iyakar kaiwa; faranti masu tsawon sama da 6m sai an yanke su a sassa, wanda ke samar da alamun matakai da tara kuskuren girma.
– Kayan aiki na gargajiya suna dogara da koyar da manhaja da hannu da gano matsayi ta kayan riƙewa — babban buƙatar ƙwarewa, ƙarancin dacewa da rashin sassaucin ajiye abin aiki.
– Nau'in yankan karkace yana da iyaka, ba ya cika buƙatun ƙera kayayyaki iri-iri.
– Yankan harshen wuta da hannu yana dogara sosai kan ƙwarewar mai gudanarwa, yana haifar da sauyawar kusurwa, ƙazantar narkewa mai yawa da aikin goge ƙarfe sosai kafin walda.
– Ga faranti masu matuƙar kauri (30mm+), kayan da ake cinye wa na plasma/leza suna da tsada; kayan aiki na yau da kullum ba sa iya daidaita kuɗi da inganci ga kayan masu kauri.
Ƙungiyarmu ta bincike da haɓakawa ta haɗa ƙa'idodin motsi mai aksis da yawa, watsa motsi na dogo na ƙasa mai ɗaukar nauyi, daidaitaccen sarrafa gas ɗin harshen wuta da gani mai basira domin haɓaka wannan tashar aiki. Ta shawo kan sarƙaƙiyar shirye-shirye, ƙuntatawar matsayi da ƙarancin nau'in yankan karkace, tare da samar da dogon zangon motsi, yankan 3D mai sassauƙa, cikakken sarrafa kansa da sarrafa faranti masu kauri mai araha.
Tsarin injin da muhimman fa'idodin fasaha
Tsarin yana amfani da hannun masana'antu mai aksis 6 tare da aksis ta bakwai mai nauyi a ƙasa — dukansu suna aiki daidai lokaci guda wajen haɗa lissafin motsi. Ya haɗa tsarin sarrafawa mai basira na BOCHU, gani mai zurfi na leza, inganta hanyar motsi ta AI, sarrafa tsayin bakin yanka ta servo, daidaita gas ta CNC da kariyar tsaro mai matakai da yawa. Sassan na'ura masu zaman kansu suna ba da damar keɓancewa. Muhimman fa'idodi:
1 Cikakken daidaita motsin aksis 7, yankan dogayen sassan aiki ba tare da katsewa ba
Dogon ƙasa mai nauyi da aka riga aka saka kuma aka taurara yana da tsayin sassa daga 3 zuwa 20m. Tsarin servo rack-and-pinion biyu tare da gyaran lantarki suna tabbatar da cikakken haɗin lissafin motsi tsakanin dogo da hannu. Ana yanke dogayen farantin ƙarfe, katakon akwati da sassan hasumiya a zagaye guda — ba tare da alamun matakai ba. Haƙurin girma ≤0.1mm/10m, haƙurin kusurwar karkacen yanka ±1°. Wuyan robot yana tallafa wa juyawar J6 marar iyaka da kusurwoyin yankan karkace daga –20° zuwa +65°, domin yin yankan I, V, Y, K da masu kusurwa mai sauyawa a saitin guda.
2 Tsari mai ƙarfi don aiki mai nauyi da daidaito na dogon lokaci
Gindi da keken motsi suna amfani da tsarin walda mai siffar akwati mai kauri, tare da cire damuwar ƙarfe ta girgiza da barin ƙarfe ya tsufa a yanayi. Dogayen jagora da aka taurara da gear masu karkace masu hana giɓin motsi suna samar da daidaiton maimaitawa ±0.02mm/m. Injin yana jure girgizar zafi da karkacewa, yana tallafa wa samarwa ta ci gaba 24/7 tare da ƙarancin raguwar daidaito tsawon shekaru.
3 Ingantaccen yankan da harshen wuta
Yana sarrafa ƙarfen carbon da ƙarfen manganese mai ƙaramin haɗi mai kaurin 5–100mm. Kawunan yanka na CNC masu tashoshi biyu da aka raba, tare da sarrafa tsayi na THC servo, suna samar da saman yanka madaidaici mai daidaito, gefen sama mai tsabta, ƙarancin ƙazantar narkewa mai sauƙin cirewa, ƙaramin HAZ da saman karkacen yanka mai santsi (haƙurin kusurwa ±1°). Sassan da aka samar tare suna da inganci iri ɗaya, suna rage aikin goge ƙarfe sama da 60%. Yana amfani da propane, acetylene ko gas na ƙasa, tare da bawulolin daidaito masu matakai huɗu domin daidaita gas ta atomatik yayin dumama na farko, huda, yankewa da rufe baka — yana hana ƙonewar rami ko yankan da bai kammala ba.
4 Tsarin BOCHU mai wayo + ganin stereo: cikakken aiki da kansa, ba a buƙatar rubuta lamba ko koyar da robot
Tsarin sarrafawa na zamani na BOCHU tare da kyamarar leza ta gani mai zurfi da babban daidaito suna duba duk teburin aiki domin gano matsayin abin aiki, girmansa da iyakokinsa daidai. Na'urar leza tana gano gefunan da za a yanka ta atomatik, ta tsara hanyoyi mafi kyau da kauce wa zagayen banza — tana ƙara jimillar inganci sosai. Wannan yana kawar da shirye-shirye da shigar da wuraren koyarwa da hannu, yana rage ƙwarewar da ake buƙata ga mai gudanarwa da ba da saurin ƙara samarwa.
5 Cikakken nau'in yankan karkace don siffofi masu rikitarwa
Ta amfani da ƙa'idodin sarrafawa masu ƙarfi na tsarin BOCHU, tashar aiki tana yin yankan karkace madaidaici, zagaye, da'irar ciki, kusurwa mai sauyawa a ci gaba da na sassa. Wannan ya dace da tsarin ƙarfe da haɗaɗɗun sassan walda iri-iri, yana maye gurbin matakan kammalawa da hannu da yawa tare da ƙara cikar sassan.
6 Sanya sassan aiki a kowane wuri — ba a buƙatar na'urar ɗaurewa
Ta ganin leza da gyaran karkacewa mai basira, ana iya sanya sassan aiki da yawa a kowane matsayi da karkata a tebur guda ba tare da kayan riƙewa na musamman ko daidaita da hannu ba. Tsarin yana gane kowane sashe ta atomatik, ya haɗa shi da mafi kyawun hanyar yanka, ya gyara karkacewar matsayi — yana ƙara sassaucin samarwa na nau'ikan kaya da yawa, ƙananan oda da layukan haɗa nau'ikan kaya.
7 Sarrafa faranti masu kauri cikin rahusa tare da ƙarancin kuɗin kayan amfani da kulawa
Ga ƙarfen carbon mai kaurin sama da 30mm, yankan harshen wuta yana rage kuɗin kayan da ake cinye wa sosai idan aka kwatanta da plasma/leza — babu electrodes ko bakin fitarwa na yumbu. Tsarin iskar gas yana da masu daidaita matsa lamba a matakai da yawa, na'urorin hana komawar wuta busassu da bawulolin kashe gas domin a iya sarrafa amfani. Sarƙoƙin jan kaya na ƙarfe masu murfi suna kare bututu da wayoyi, suna rage lalacewa da sauƙaƙa kulawa ta yau da kullum.
8 Keɓance tsarin sassa don sassauƙan tsarin masana'anta
Ana iya keɓance tsawon dogo, nauyin da robot ke ɗauka, iya kaiwa da zangon yankan karkace. Tsarin na iya aiki a matsayin tashar kansa ko ya haɗu da layukan ɗaukar kaya da tarin ajiya masu basira domin cikakken aiki na atomatik. Hanyoyin Ethernet da RS485 suna haɗawa da MES da allunan bayanan tagwayen dijital, tare da cikakken bin diddigin lokacin yanka, amfani da gas da saitunan manhaja — domin tallafa wa mayar da masana'anta dijital.
Muhimman masana'antun amfani
An ƙera shi don yankan kayan farko da yawa da yin yankan karkace na atomatik a kan sassan ƙarfen carbon masu nauyi da tsawo:
Gina jiragen ruwa da injiniyar teku: sassan bene, farantin bango na rarraba ɗaki da ƙarfen siffa mai kauri na jiragen ruwa.
Tsarin ƙarfen gada: katakan akwati, katakan H da faranti masu ɗaukar nauyi masu dogayen yankan karkace.
Makamashin iska: flanges na hasumiya, firam ɗin gindi masu ƙarfen siffa mai nauyi da yankan karkace.
Tasoshin matsa lamba: farantin kai da na jiki, masu cika ƙa'idojin yankan karkacen walda iri-iri.
Injunan gine-gine da haƙar ma'adinai: firam, nauyin daidaitawa da faranti masu nauyi masu jure gogewa.
Kayan ɗagawa da manyan gine-ginen more rayuwa: manyan firam, gindin injina da sassan tsarin ƙarfe na farko.
Taƙaitaccen bayanin fa'idodi
Wannan sabuwar tashar robot mai aksis 7 a kan dogo na ƙasa, da sarrafawar BOCHU da AI na ganin leza, tana warware manyan ƙuntatawa biyar na yankan zafi na gargajiya — ƙarancin zangon motsi, sarrafawar 2D kaɗai, sarƙaƙiyar shirye-shirye, nau'in yankan karkace guda ɗaya da gano matsayi mai dogaro da kayan riƙewa. Tana haɗa manyan fa'idodi biyar: kaiwa mai matuƙar tsawo, yankan karkace na 3D mai sassauƙa, cikakken aiki na atomatik ba tare da lambar shirye-shirye ba, ajiye abin aiki yadda ake so da yankan faranti masu kauri mai araha da babban daidaito.
Inganta hanyar motsi da fasaha mai basira yana rage motsin banza da ƙara yawan aiki; sarrafa kansa yana rage kuɗin ma'aikata; iya yankan karkace iri-iri yana rage ayyukan da ke biyo baya; kuma ajiye kayan yadda ake so yana dacewa da buƙatun samarwa daban-daban. A cikin masana'anta, yana rage matakan aiki, aikin goge ƙarfe da adadin lahani tare da ƙara inganci. A waje kuma, yana dacewa da buƙatar manyan sassa masu daidaito da basira a gine-ginen more rayuwa, jiragen ruwa da manyan ayyukan injiniya — yana daidaita inganci, yawan samarwa da jimillar kuɗi.
Wuxi LEYOUNG Laser tana ci gaba da jajircewa ga ainihin buƙatun sarrafawa. Sabuntawa na gaba za su haɗa da gyaran karkacewa mai basira bisa gani, yankan haɗin injina da yawa da sassan kulawa daga nesa, domin ƙara faɗaɗa kayan sarrafa kansa na yankan zafi masu nauyi. Muna maraba da tambayoyin cikakkun ƙayyadaddun bayanai, mafita na musamman, gwajin samfura da ziyara a wurin aiki.